Custom Copper Nickel Busbar for Harsh Environments - Offshore, Desalination Plants

Products Description

What is Copper Nickel Busbar?

Copper nickel busbar is a composite electrical conductor made from copper-nickel alloys, typically 90/10 or 70/30 compositions, designed for superior performance in corrosive and high-demand applications. The copper nickel busbar combines the excellent electrical conductivity of copper with the enhanced corrosion resistance of nickel, making it a go-to solution for harsh environments.

The Copper Nickel Busbar is typically composed of 70-90% copper and 10-30% nickel, with trace additions of iron and manganese to enhance resistance to seawater corrosion and erosion. Small variations in alloy composition can optimize the material's performance for specific high-conductivity needs in harsh environments.

Our Copper Nickel Busbar is available in widths from 10mm to 200mm, thicknesses from 1mm to 20mm, and lengths up to 3000mm, ensuring versatility for power distribution in marine vessels, offshore platforms, and chemical processing systems.    

Products Specification

Why Choose Copper Nickel Busbar?

In the demanding world of power distribution for harsh environments, selecting the right material can make or break operational efficiency and safety. Copper nickel busbar stands out as the superior choice due to its unparalleled corrosion resistance in seawater and chloride-laden atmospheres, preventing failures that plague standard copper or aluminum alternatives. Unlike pure copper busbars, which degrade rapidly in marine settings, the copper nickel busbar maintains structural integrity and electrical performance over decades, reducing downtime and replacement costs. Its biofouling resistance minimizes maintenance, while high thermal conductivity ensures optimal heat management in high-load applications. For offshore platforms and desalination plants, where reliability is non-negotiable, the copper nickel busbar offers a cost-effective, long-term solution that enhances system lifespan and operational safety.

Key Features

1. Exceptional Corrosion Resistance

The copper nickel busbar withstands seawater, chlorides, and harsh chemicals, ideal for offshore and desalination environments.

2. High Electrical Conductivity

Maintaining low resistance for efficient power transmission, the copper nickel busbar minimizes energy loss in high-current applications.

3. Biofouling Resistance

Low macro-organism attachment on the copper nickel busbar surface reduces maintenance in marine settings.

4. Mechanical Strength and Durability

High tensile strength and fatigue resistance ensure the copper nickel busbar performs under repeated stress and vibration.

5. Customizable Dimensions

Tailored sizes and shapes for the copper nickel busbar, with options for plating or coatings to enhance performance.

6. Thermal Conductivity

Efficient heat dissipation in the copper nickel busbar supports cooling systems in power-intensive operations.

Products Applications

Harnessing its high conductivity, corrosion resistance, and biofouling deterrence, the Copper Nickel Busbar is essential in:

(1) Marine Applications

• Utilized in shipboard power distribution, desalination plants, and offshore platforms for reliable Copper Nickel Busbar performance in seawater-exposed systems.

(2) Electrical Systems

• Employed in high-conductivity busbar setups for marine vessels, ensuring efficient power transfer with CuNi alloy durability.

(3) Offshore and Chemical Processing

• Ideal for busbars in corrosive environments like oil rigs and chemical plants, where Copper Nickel Busbar resists erosion and maintains conductivity.

(4) HVAC and Power Generation

• Applied in heat exchangers and generators for its thermal stability and high electrical conductivity in CuNi alloy form.

(5) Industrial Power Distribution

• Used in automation and robotics for precision components, leveraging the marine-grade resilience of Copper Nickel Busbar.

About Us

CHANGZHOU DLX ALLOY CO, LTD was established in 2002. Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQs

FAQs：

Q：I have sent the RFQ, when can I expect a reply?

A：We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on trade management or call us directly.

Q：How long is the delivery time?

A：It depends on the order quantity ,Usually it takes about 20-30 days.

Q：Do you accept OEM/ODM manufacturing?

A：Yes! We do accept OEM/ODMmanufacturing. You could give us your samples or drawings.

Q：Can you send me your catalogue?

A：Yes, please contact us.We can share with our catalogue for you by email.

Q：How to control the products quality in your company?

A：With professional quality team, advanced product quality planning, strict implementation, continuous improvement, the quality of our products is well controlled and consistent.

Q：Can you provide detailed technical data and drawing?

A：Yes, we can. Please tell us which product you need and the applications, we will send the detailed technical data and drawing to you for your evaluation and confirm.