Heating Element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality

Our superior quality FeCrAl alloy heating element resistance wire is a top-tier choice for high-performance heating applications, and we’re excited to showcase its exceptional features. These iron-chromium-aluminum alloys are meticulously manufactured to deliver unmatched reliability, efficiency, and durability in both industrial and commercial heating systems.

Key Features:

Composition and Grades: FeCrAl alloys, such as 0Cr25Al5 (~25% Cr, 5% Al), 0Cr21Al6Nb (~21% Cr, 6% Al, Nb), 0Cr23Al5 (~23% Cr, 5% Al), 0Cr21Al4 (~21% Cr, 4% Al), and 0Cr27Al7Mo2 (~27% Cr, 7% Al, Mo), are tailored for specific temperature needs. Higher chromium and aluminum content (e.g., 0Cr27Al7Mo2) boosts oxidation resistance, while additives like niobium or molybdenum enhance creep resistance.

Temperature Performance: Capable of operating at temperatures from 1100°C (e.g., 0Cr19Al2) to 1400°C (e.g., 0Cr27Al7Mo2), these wires are ideal for industrial furnaces, ceramic kilns, heat-treating systems, and household appliances like ovens and infrared heaters.

Oxidation and Corrosion Resistance: A protective Al2O3 oxide layer forms above 1000°C, shielding the wire from sulfur-rich, acidic, or humid environments, ensuring long-term reliability in harsh conditions.

Electrical Properties: High resistivity (1.20–1.45 µΩ·m, depending on grade) enables efficient heat generation, while thermal conductivity (~11–14 W/mK) ensures uniform heat distribution.

Mechanical Strength: Tensile strength (580–700 MPa) provides durability through thermal cycling, with niobium (0Cr21Al6Nb) or molybdenum (0Cr27Al7Mo2) enhancing performance under stress.

Product Description:

The specific heat capacity of this wire is 0.49 J/g·K, which means it can absorb and release heat efficiently. It also has a melting point of 1500°C, making it ideal for use in high-temperature environments.

The surface of our Alloy FeCrAl Wire comes in three different finishes: bright, oxided, and acide. The bright surface is smooth and shiny, while the oxided finish has a rusted appearance. The acide surface, on the other hand, has a matte finish.

Our wire also has excellent magnetic properties, making it suitable for use in various electromagnetic applications. It can also be used in electrical heating elements, where the magnetic properties are essential.

The maximum operating temperature of our Alloy FeCrAl Wire is 1400°C, making it ideal for use in high-temperature applications. This wire is also highly resistant to oxidation and corrosion, ensuring its longevity and durability.

Our Bare Copper FeCrAl Wire is perfect for use in various electrical applications. It is highly durable and can withstand high temperatures, making it ideal for use in heating elements, resistors, and other similar applications.

Our Black Annealed Tie Wire is a versatile and highly durable wire that is ideal for use in various applications. It is made from high-quality materials and has a black annealed finish, making it highly resistant to rust and corrosion. This wire is perfect for use in construction, fencing, and other similar applications.

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Applications:

The DLX FeCrAl Wire product can be used for a variety of applications. One common use is for heating elements in appliances such as ovens, toasters, and hair dryers. The wire is also commonly used in the production of industrial furnaces, kilns, and other high-temperature equipment.

The DLX FeCrAl Wire product is also perfect for the production of Black Annealed Tie Wire. The wire is perfect for tying together building materials such as rebar and mesh. The Black Annealed Tie Wire is a popular choice for construction workers and contractors as it is strong, durable, and easy to use.

The DLX FeCrAl Wire product is also commonly used in the production of various types of resistors and electrical heating equipment. The wire is an essential component in the production of electronic cigarettes, which are becoming increasingly popular around the world.

In conclusion, the DLX FeCrAl Wire product is a versatile and reliable wire that can be used for a variety of applications. It is perfect for heating elements, industrial equipment, black annealed tie wire, resistors, and electronic cigarettes. With its high-temperature resistance, magnetic properties, and durability, the DLX FeCrAl Wire product is the perfect choice for any project that requires a strong and reliable wire.

Support and Services:

Our FeCrAl wire products are designed and manufactured to meet the highest quality standards. If you require technical support or services for your FeCrAl wire product, we are here to help. Our team of experts can assist you with any questions or issues you may have, including material properties, product selection, and application recommendations. We also offer custom design and manufacturing services to meet your specific needs. Contact us for more information on how we can support your FeCrAl wire product.

Packing and Shipping:

Product Packaging:

The FeCrAl wire is packed in spools of various sizes depending on the customer's requirement.

The spools are then placed in a cardboard box to ensure safe transport.

The box is labeled with the product name, size, and quantity.

Shipping:

The FeCrAl wire is shipped via ground or air transportation, depending on customer preference and urgency.

The product is carefully loaded onto a pallet and secured with plastic wrap to prevent damage during transit.

The pallet is labeled with the customer's address, contact information, and any special instructions.

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQ:

Why choose FeCrAl alloy wire for heating elements?

Its high heat resistance, oxidation protection, and efficient heat generation make it ideal for reliable, long-lasting heating elements.

What FeCrAl grades are commonly used for heating elements?

Popular grades include 0Cr25Al5 (1350°C), 0Cr21Al6Nb (1350°C), 0Cr23Al5 (1300°C), 0Cr21Al4 (1250°C), and 0Cr27Al7Mo2 (1400°C).

Can FeCrAl wire handle industrial furnace conditions?

Yes, premium grades like 0Cr27Al7Mo2 and 0Cr25Al5 are stable up to 1400°C and 1350°C, respectively, perfect for industrial furnaces.

Is FeCrAl wire corrosion-resistant?

Absolutely, it resists corrosion in sulfur-rich, acidic, or humid environments, with higher aluminum content enhancing performance.

What’s the benefit of high electrical resistivity?

It ensures efficient heat generation, optimizing energy use for heating elements in furnaces, kilns, or appliances.

Is FeCrAl wire recyclable?

100% recyclable, aligning with eco-friendly manufacturing trends.

Can it be used in household appliances?

Definitely, grades like 0Cr21Al4 and 0Cr19Al2 are cost-effective for ovens, toasters, and heaters.

What ensures the superior quality of this FeCrAl wire?

Strict manufacturing standards (e.g., ISO9001), high-purity raw materials, and advanced annealing processes ensure consistency and durability.