Acide Heat Treatment Iron Chromium Alloy Wire with Excellent Oxidation Resistance

Our acid heat-treated iron chromium alloy wire, with its killer oxidation resistance, is a total beast for industries dealing with extreme heat and corrosive environments. This FeCrAl wire is engineered to deliver top-notch performance, especially where acid exposure and high temperatures are part of the game.

FeCrAl, an iron-chromium-aluminum alloy (like Kanthal or 0Cr25Al5), is built to handle temperatures up to 1400°C, making it perfect for applications like industrial furnaces, chemical reactors, or heat-treating equipment. The acid heat treatment gives it an extra edge, enhancing surface properties to boost corrosion and oxidation resistance. Above 1000°C, it forms a tough Al2O3 oxide layer that protects against degradation, even in acidic or sulfur-rich atmospheres. This means longer-lasting performance and less downtime for maintenance.

With an electrical resistivity of ~1.35 µΩ·m, this wire generates heat efficiently, ideal for heating elements or resistors in harsh settings. Its tensile strength (~650-700 MPa) ensures durability, though it’s a bit less flexible than Nichrome , so we optimize designs accordingly. The acid treatment makes it particularly resistant to corrosive acids, perfect for chemical processing or acidic gas environments. We can supply it in various diameters or forms, tailored for everything from fine heating coils to robust industrial components.

The industry in 2025 is all about resilience and sustainability, and our FeCrAl wire is right on trend. There’s a huge demand for materials that can withstand high heat and corrosion in chemical, energy, and aerospace sectors, like reactor components or turbine parts. Being 100% recyclable, it’s a great fit for eco-friendly manufacturing. As high-temperature, automated systems keep trending, this wire’s stability and acid resistance make it a top pick for cutting-edge applications.

Sure, Nichrome Cr20Ni80 is awesome for lower-temperature setups and has better formability, but our acid heat-treated FeCrAl wire’s superior heat and acid resistance make it the go-to for extreme environments. Stainless Steel 316 is corrosion-resistant but can’t match FeCrAl’s high-temperature performance. Just watch out for its lower creep strength at max temps, though it handles most acidic conditions like a pro.

From chemical reactors to high-heat furnaces, our acid heat-treated FeCrAl wire delivers the oxidation resistance, durability, and efficiency that keep industries running strong in the toughest conditions.

Product Description:

One of the most significant advantages of using FeCrAl Alloy is its excellent corrosion resistance. This material can withstand harsh environments and is resistant to oxidation and corrosion caused by exposure to chemicals, moisture, and other elements. This makes it a popular choice for industrial processes that involve high temperatures, acids, and other corrosive substances.

The FeCrAl Alloy also has a density of 7.2-7.7g/cm3, which provides it with excellent formability. It can be easily manipulated into various shapes and forms, making it a versatile material for a wide range of applications. This makes it an ideal choice for manufacturing components that require complex shapes and designs.

Another advantage of FeCrAl Alloy is its high tensile strength, which ranges from 630-780MPA. This means that it can withstand large amounts of stress and pressure without breaking or deforming, making it suitable for use in high-pressure environments. This material is commonly used in the production of heating elements, electrical resistors, and other high-temperature applications where strength and durability are essential.

In conclusion, the FeCrAl Alloy is a highly versatile and durable material with excellent corrosion resistance, formability, and tensile strength. It is commonly used in various industrial processes that require high temperatures and harsh environments. Its outstanding properties make it an ideal choice for manufacturing components that require exceptional strength, durability, and resistance to corrosion and oxidation.

Applications:

One of the primary applications of DLX FeCrAl Alloy is in the production of heating elements. The alloy's excellent oxidation resistance makes it ideal for use in high-temperature environments, such as industrial furnaces and kilns. The alloy's high chromium content also provides excellent corrosion resistance, ensuring that the heating elements have a long lifespan. Additionally, the alloy's excellent weldability allows for easy fabrication of complex shapes and designs.

Another application of DLX FeCrAl Alloy is in the production of high-temperature resistance wires. The alloy's high melting point and excellent oxidation resistance make it ideal for use in applications that require high-temperature resistance, such as in industrial ovens and heating systems. The alloy's ferromagnetic properties also make it suitable for use in electromagnetic devices.

In the automotive industry, DLX FeCrAl Alloy is used in the production of exhaust systems. The alloy's excellent corrosion resistance makes it ideal for use in this application, as it can withstand the harsh environment of the exhaust system. Additionally, the alloy's high chromium content provides excellent wear resistance, ensuring that the exhaust system has a long lifespan.

DLX FeCrAl Alloy is also used in the production of high chromium cast iron. The alloy's excellent weldability and corrosion resistance make it ideal for use in this application, as it can be easily cast into complex shapes and designs. The high chromium content also provides excellent wear resistance, making it suitable for use in applications that require high durability.

Overall, DLX FeCrAl Alloy is a versatile material that can be used in a wide range of applications. Its excellent oxidation resistance, weldability, and corrosion resistance make it ideal for use in high-temperature environments, while its ferromagnetic properties make it suitable for use in electromagnetic devices. Its use in the automotive industry and high chromium cast iron production also highlights its durability and wear resistance.

Support and Services:

Our FeCrAl alloy is a high-resistance alloy that is suitable for a variety of applications, including heating elements, resistors, and electrical heating appliances.

We offer comprehensive technical support and services for our FeCrAl alloy product line, including:

Material selection guidance

Design assistance

Product performance testing

Failure analysis

Custom alloy development

Training and education

Our team of experts is dedicated to providing exceptional support to ensure your success with our FeCrAl alloy products. Contact us to learn more.

Packing and Shipping:

Product Packaging:

This FeCrAl Alloy product is packaged in a sturdy cardboard box with foam padding to ensure safe delivery.

Shipping:

We offer free shipping for this product worldwide. The estimated delivery time is 7-14 business days. We use reliable shipping carriers to ensure the product arrives at its destination safely and on time.

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQ:

Why use acid heat-treated FeCrAl wire for industrial applications?

Its oxidation resistance and durability make it ideal for harsh, high-heat environments.

How does acid heat treatment improve FeCrAl wire?

It enhances surface properties, boosting corrosion and oxidation resistance for tough conditions.

Can this wire handle high temperatures?

Yup, it’s stable up to 1400°C, perfect for extreme heat applications.

Is this wire resistant to acidic environments?

Totally, the acid treatment makes it extra tough against corrosive acids.

What’s the benefit of its high electrical resistivity?

It ensures efficient heat generation, great for heating elements or resistors.

Is this FeCrAl wire recyclable?

100% recyclable, aligning with eco-friendly manufacturing trends.

Can it be used in chemical processing equipment?

Absolutely, its corrosion resistance is ideal for acidic, high-heat chemical environments.

Is this wire cost-effective for long-term use?

Yes, its durability and resistance properties make it a budget-friendly choice over time.