Oxidation Resistant FeCrAl Wire for Industrial Welding

Our oxidation-resistant FeCrAl wire is a total powerhouse for industrial welding, and we’re jazzed to show why it’s a top choice for manufacturers tackling tough projects. This iron-chromium-aluminum alloy is built to deliver reliable, high-performance welds in the harshest environments, from heavy-duty furnaces to automated welding lines.

FeCrAl wire, often known as Kanthal or similar grades like 0Cr27Al7Mo2, can handle scorching temperatures up to 1400°C, making it perfect for welding applications where heat is intense. Its oxidation resistance is next-level, forming a dense Al2O3 oxide layer above 1000°C that protects against degradation, even in sulfur-rich or carburizing atmospheres. This means longer-lasting welds and less maintenance, which is a big win for industrial setups.

With an electrical resistivity of ~1.35 µΩ·m, this wire generates heat efficiently, ensuring consistent arc stability during welding. Its corrosion resistance is killer, standing up to harsh industrial conditions like those in metallurgy or chemical plants. The tensile strength (~600 MPa) keeps it durable, though it’s a bit less flexible than Nichrome, so we account for that in design. Available in various gauges and forms, we can customize it for everything from manual MIG/TIG welding to high-speed robotic systems.

The industry in 2025 is all about durability and sustainability, and our FeCrAl wire is right on trend. There’s a huge demand for oxidation-resistant materials in aerospace, automotive, and energy sectors, especially for welding turbine parts, exhaust systems, or furnace components. Being 100% recyclable, it’s a great fit for eco-conscious manufacturing. As automation and high-temperature welding keep trending, FeCrAl’s stability and longevity make it a go-to for cutting-edge applications.

Sure, Nichrome Cr20Ni80 is great for lower-temperature applications and has better formability, but FeCrAl’s superior heat and oxidation resistance make it the champ for high-temperature welding. Stainless Steel 316 is corrosion-resistant but can’t match FeCrAl’s heat tolerance or resistivity. Just watch out for its lower creep strength at extreme temps, though it handles most welding conditions like a pro.

From aerospace components to industrial furnaces, our oxidation-resistant FeCrAl wire delivers the heat resistance, reliability, and efficiency that keep welding projects strong and industries moving forward.

Product Description:

Our FeCrAl Alloy material is also designed for heat treatment, with options available for bright, oxided, and acide treatments. This makes it highly versatile and adaptable, with the ability to be customized to suit your specific needs and requirements.

One of the key features of our FeCrAl Alloy product is its ferromagnetic property, which makes it ideal for use in a range of magnetic applications. This ensures that our product delivers reliable and consistent performance, no matter the application.

Our FeCrAl Alloy material is also highly formable, with excellent ductility and malleability. This means that it can easily be formed and shaped to suit your desired end-use, without sacrificing any of its high-performance capabilities.

Finally, our FeCrAl Alloy product boasts exceptional corrosion resistance, making it ideal for use in harsh environments and applications where resistance to corrosion is essential. With our FeCrAl Alloy, you can be confident that your materials will maintain their integrity and performance, even in the toughest conditions.

Applications:

FeCrAl Alloy is commonly used in heating elements and industrial furnaces due to its high temperature resistance and durability. It can withstand temperatures of up to 1350°C, making it an ideal choice for high-temperature applications such as kilns and heat treatment equipment.

Another application of FeCrAl Alloy is in the production of electrical appliances such as toasters, hair dryers, and heating coils. Its excellent oxidation resistance and high tensile strength make it a reliable material for these types of products that require heat resistance and durability.

FeCrAl Alloy is also used in the automotive industry for exhaust systems and catalytic converters. Its resistance to high temperatures and corrosion make it an ideal material for these applications.

In the aerospace industry, FeCrAl Alloy is used for parts such as gas turbine engines, due to its high strength and resistance to corrosion and oxidation.

In summary, DLX FeCrAl Alloy is a versatile material that can be used in various industries, including heating elements, electrical appliances, automotive, and aerospace. Its excellent oxidation resistance, high tensile strength, and formability make it a reliable material for high-temperature and corrosive environments.

DLX FeCrAl Alloy is proudly made in China JiangSu and is an excellent choice for applications that require a durable and heat-resistant material.

Support and Services:

Our FeCrAl Alloy product technical support team is dedicated to providing our customers with the highest level of service and expertise. We offer a range of services including:

Technical consultation and product selection guidance

Customized product development

Quality control and testing

Product performance analysis

Product maintenance and repair

Our team of experts has extensive knowledge of FeCrAl Alloy and can provide you with the assistance you need to make informed decisions about your product selection and application. We are committed to ensuring that our customers receive the best support possible and are always available to answer any questions or concerns you may have.

Packing and Shipping:

Product Packaging:

The FeCrAl Alloy product will be packaged in a sturdy cardboard box to ensure maximum protection during shipping. The box will be labeled with the product name, weight, quantity, and any other relevant information.

Shipping:

We offer both domestic and international shipping options. Our shipping partners are reliable and experienced in handling industrial materials. Shipping rates and delivery times vary depending on the destination and shipping method selected by the customer. Once the order is shipped, a tracking number will be provided to the customer for easy tracking of the shipment.

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

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FAQ:

Why use FeCrAl wire for industrial welding?

Its oxidation resistance and high-temperature stability make it ideal for durable welds in tough conditions.

How does FeCrAl compare to Nichrome for welding?

FeCrAl handles higher temperatures and resists oxidation better, but Nichrome may be more formable.

Can this wire withstand high welding temperatures?

Yup, it’s stable up to 1400°C, perfect for intense welding applications.

Is FeCrAl wire corrosion-resistant in industrial settings?

Totally, it resists corrosion from sulfur and carburization in harsh environments.

What’s the benefit of its high resistivity?

It ensures efficient heat generation, crucial for consistent welding performance.

Is this FeCrAl wire recyclable?

100% recyclable, aligning with eco-friendly manufacturing trends.

Can it be used in automated welding systems?

Absolutely, its durability and stability make it great for robotic welding.

Is FeCrAl wire cost-effective for welding?

Yes, its long lifespan and performance balance out costs for industrial use.